High-quality product manufacturing requirements for machine tools

The world's high-quality product manufacturing technology is changing with each passing day, and the requirements for machine tool technology are getting higher and higher. The new machine tools required are different from the traditional ones. The development of machine tool technology is mainly manifested in the development and application of flexible manufacturing systems and computer integrated manufacturing systems, and the development of intelligent manufacturing. The development of machine tool technology is characterized by the integration of technology; the development characteristics of products are characterized by high added value, intelligence and systemization; the development characteristics of system management are characterized by integration (including system integration, software integration, technology integration and interface). Integration) and networking. The flexible production line consisting of CNC machine tools has become the focus of current demand and puts five requirements on machine tools.
1, higher flexibility
â–¡ Equipment flexibility: The development and application of numerical control technology enables the machine tool to complete a variety of processing, which is conducive to mass production, reduce inventory costs, improve equipment utilization and shorten processing cycle.

â–¡ Material transportation flexibility: Material handling equipment can transport a variety of materials, with high availability and utilization.

â–¡ Flexibility in manufacturing process: The manufacturing process can produce a variety of products at the same time, with a mixture ratio flexibility, and improve customer satisfaction by providing diversified products.

â–¡ Operational flexibility: Workpieces with different machining processes can be machined in a variety of ways, making it easy to implement dynamic scheduling in the event of a machine failure.

2, high production efficiency
Production efficiency is an important indicator of the company's production capacity, high-speed machine tools have been widely used in high-precision product manufacturing and mold manufacturing. High productivity requires high machine movement and high feed rates for large cutting applications and short auxiliary times.

3, good precision
High-quality products require high-precision machine tool processing, and high-precision requires not only high positioning accuracy and repeatability of the machine tool, but also important engineering capability guarantee, so as to ensure the accuracy of the processed product and the dimensional accuracy of the product. To achieve high precision, the machine tool not only needs to adopt excellent mechanical structure such as spindle system, transmission system and guiding system, but also needs reliable control system and online detection technology.

4, high reliability
Ensuring consistency and failure of the manufacturing process is important for the manufacturing of high quality products. If the reliability of the machine is not good, it will not create value or value for the user.

5, strict environmental requirements
Low-energy, low-noise drive device; less cutting fluid or no cutting fluid processing; cutting fluid from oil-based to water-based transition; set safety protection device; promote centralized cooling lubrication system; ensure no leakage occurs.
 

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